Wednesday, 24 December 2014



RECIPROCATING COMPRESSOR DATA SHEET

DOC. NO.

VP-130314-01

REV.

0

PAGE NO.

1     OF     4
1
CUSTOMER
UZBEKISTAN
PREPARED BY : K.M.CHO
2
PJT. NAME
Mobil Evacuation System
PREPARED BY :
3
M/O NO.
-
ITEM NO.
GEO-C4-420-2-1500-VSP-4900
REVIEWED BY :
4
SERVICE
Natural Gas Boosting Compressor
REVIEWED BY :
5
NO. REQ'D
WORKING            6        STAND-BY        0        TOTAL        6
APPROVED BY :  W.H.KIM
6
(OPERATION CONDITIONS)
7
NO. OF STAGE(S)
TWO (2)
8
GAS HANDLED                   (Mol.%)
Natural Gas
9
BAROMETRIC PRESSURE (mmHg)
760
10
CAPACITY (DRY)               (kg/hr)
502
1330
2158
2821

11
(Sm3/hr)
634
1679
2725
3561

12
(Am3/hr)
226.8
226.8
226.8
226.8

13
(SUCTION CONDITIONS)
14
STAGE
(1ST)
(2ND)
15
PRESSURE                        (kg/cm2.G)
2.00
7.00
12.00
16.00
8.78
25.54
42.30
55.71
16
TEMPERATURE                 ()
30
30
30
30
48
48
48
48
17
RELATIVE HUMIDITY         (%)
DRY
DRY
18
MOLECULAR WEIGHT       (kg/mol)
18.754
18.754
19
Cp/Cv                                  (K1)
1.272
1.272
20
COMPRESSIBILITY            (Zs)
0.985
0.975
21
(DISCHARGE CONDITIONS)
22
PRESSURE                        (kg/cm2.G)
9.13
25.89
42.65
56.06
59.00
59.00
59.00
59.00
23
TEMPERATURE                 ()
131
131
131
131
169
98
71
53.55
24
Cp/Cv                                  (K2)
1.272
1.272
25
COMPRESSIBILITY            (Zd)
0.975
0.960
26
INTER STAGE PRESS. DROP (kg/cm2.G)
0.35
0.35
27
COMPRESSION RATIO      (Rc)
3.352
3.352
3.352
3.352
6.116
2.259
1.385
1.058
28
BHP OF EACH STAGE       (kw)
38.96
98.16
145.3
172.3
64.02
70.71
50.76
29.86
29
TOTAL BHP                        (kw)
103.0
168.9
196.0
202.2

30
ROTATIONAL SPEED OF COMP'R (rpm)
1500
31
(OTHER CONDITIONS)
32

COMP'R TYPE
"D" TYPE          "Y" TYPE          "L" TYPE           "C" TYPE          BALANCE-OPPOSED (4-THROW)
33
NON-LUBRICATED         LUBRICATED
34
WATER COOLED            AIR COOLED (Inter Cooler,After Cooler,Oil Cooler)
35

DRIVER
V-BELT
TYPE :                  PCS :                    LENGTHS :    C =               mm),                     inch.
36
COMP' PULLEY DIA. :                       mm        MOTOR PULLEY DIA.                       mm.
37
DIRECT BY COUPLING (DIA : 346mm)           FLY-WHEEL DIA.                               500 mm
38
COMP'R ROTATION (view comp'r coupling side)
CW                                          CCW
39

ENGINE SPEC.
TYPE
NATURAL GAS ENGINE (GV222TI)
MANUFACTURER
DOOSAN INFRACORE
40
SPEC.
350      kw           -              volts          -         phase         -        Hz        -          poles      1500         rpm
41
STARTING METHOD
STAR-DELTA (Y-Δ)         REACTOR        SOFT START           AIR START
42
INSULATION CLASS
B(temp.)    F
LOCATION
INDOOR           OUTDOOR
43

CAPACITY CONTROL
SUCTION VALVE UNLOADER : FINGER            ON AIR/POWER FAILURE : UNLOADER
44
START-STOP                  2-STEP             3-STEP             5-STEP             BY-PASS (MANUAL)
45
BY RECEIVER PRESSURE     BY PURCHASER'S INSTRUMENT      PLC CONTROL
46
COMP'R LOCATION
INDOOR                   OUTDOOR       ENCLOSURE   AMBIENT TEMP. : -30~45 (DESIGN 35 )
47
ELECTRIC AREA
NON-HAZARDOUS                HAZARDOUS                 
48
CONTROL POWER
DC         220            volts                 3                phase           50         Hz
49
PAINTING COLOR (Munsell No.)
MANUFACTURER'S STANDARD (RAL 5007)            N-6 (LIGHT GRAY)
50
APPLICABLE CODE
MANUFACTURER'S STANDARD                 KS,JIS               ANSI,ASME
51
REMARKS
52

53

54

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RECIPROCATING COMPRESSOR DATA SHEET

DOC. NO.

VP-130314-01

REV.

0

PAGE NO.

2     OF     4
1
CUSTOMER
UZBEKISTAN
2
PJT. NAME
Mobil Evacuation System
3
M/O NO.
-
ITEM NO.
GEO-C4-420-2-1500-VSP-4900
4
SERVICE
Natural Gas Boosting Compressor
5
NO. REQ'D
WORKING            6        STAND-BY        0        TOTAL        6
6
(OPERATION CONDITIONS)
7
NO. OF STAGE(S)
One (1)
8
GAS HANDLED                   (Mol.%)
Natural Gas
9
BAROMETRIC PRESSURE (mmHg)
760
10
CAPACITY (DRY)               (kg/hr)
3686
7967
11999
16413

11
(Nm3/hr)
4654
10058
15149
20721

12
(Am3/hr)
280.0
351.6
381.92
401.20

13
(SUCTION CONDITIONS)
14
STAGE
(1ST)
(2ND)
15
PRESSURE                        (kg/cm2.G)
17.00
30.00
42.00
55.00
58.65
58.65
58.65
58.65
16
TEMPERATURE                 ()
30
30
30
30
48
48
48
48
17
RELATIVE HUMIDITY         (%)
DRY
DRY
18
MOLECULAR WEIGHT       (kg/mol)
18.754
18.754
19
Cp/Cv                                  (K1)
1.272
1.272
20
COMPRESSIBILITY            (Zs)
0.985
0.975
21
(DISCHARGE CONDITIONS)
22
PRESSURE                        (kg/cm2.G)
59.00
59.00
59.00
59.00
59.00
59.00
59.00
59.00
23
TEMPERATURE                 ()
130
83
57
37
50
50
50
50
24
Cp/Cv                                  (K2)
1.272
1.272
25
COMPRESSIBILITY            (Zd)
0.975
0.960
26
INTER STAGE PRESS. DROP (kg/cm2.G)
0.35
0.35
27
COMPRESSION RATIO      (Rc)
3.329
1.934
1.395
1.071
1.006
1.006
1.006
1.006
28
BHP OF EACH STAGE       (kw)
261.6
279.5
198.01
53.0
39.24
47.52
37.62
11.13
29
TOTAL BHP                        (kw)
300.8
327.0
235.6
64.1

30
ROTATIONAL SPEED OF COMP'R (rpm)
1500
31
REMARKS
32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

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RECIPROCATING COMPRESSOR DATA SHEET

DOC. NO.

VP-130314-01

REV.

0

PAGE NO.

3     OF     4
1
CUSTOMER
UZBEKISTAN
ITEM NO
GEO-C4-420-2-1500-VSP-4900
2
PJT. NAME
Mobil Evacuation System
M/O NO.
-
3
SERVICE
Natural Gas Boosting Compressor
4
(CYLINDER DATA)
5
STAGE
1ST
2ND
6
NO. OF CYLINDER PER STAGE
2
2
7
SINGLE / DOUBLE ACTING
DOUBLE
DOUBLE
8
CYLINDER LINER YES / NO
NO
NO
9
CYLINDER LINER WET / DRY
-
-
10
OUTSIDE DIA. LINER      (mm)
-
-
11
BORE                               (mm)
130
78
12
STROKE                          (mm)
90
90
13
PISTON DISPLACEMENT(m3/hr)
409.70
134.46
14
VOLUMETRIC EFFICIENCY (%)
55.4
55.4
55.4
55.4

15
NO. OF PISTON RING PER STAGE
6x2 PCS
6x2 PCS
16
NO. OF RIDER RING PER STAGE
1x2 PCS
1x2 PCS
17
NO. OF SUC. / DIS. VALVE PER STAGE
1/1x2 PCS
1x2 PCS
18
TYPE OF VALVES
PLATE
CONCENTRIC
19
PISTON SPEED              (m/s)
4.500
4.500
20
ROD DIAMETER             (mm)
40
40
21
ROD LOAD-C                  (ton)
1.0
2.6
4.2
5.5
5.8
4.2
2.8
1.2
2.5
1.9
1.3
0.9
0.8
0.8
0.8
0.8

22
ROD LOAD-T                   (ton)
0.8
2.2
3.5
4.6
4.8
3.1
1.5
-0.2
1.7
0.9
0.1
-0.6
-0.7
-0.7
-0.7
-0.7

23
DESIGN PRESS.             (kg/cm2.G)
70
70
24
DESIGN TEMP.               ()
200
200
25
HYDRO. TEST PRESS.   (kg/cm2.G)
91
91
26
SUCTION FLANGE SIZE
3"x2
2"x2
27
RATING / FACING
M/STANDARD
M/STANDARD
28
DISCHARGE FLANGE SIZE
3"x2
2"x2
29
RATING / FACING
M/STANDARD
M/STANDARD
30
TYPE OF MAIN BEARING
SPHERICAL ROLLER B/R                                           SLEEVE B/R
31
(COMPRESSOR MATERIALS)
32
CYLINDER (S)
A536Gr.80-55-06
VALVE SEAT (S)
AISI 410
33
CYLINDER LINER (S)
NO
VALVE GUARD (S)
AISI 410
34
PISTON (S)
AISI 4140 ("ND")
VALVE PLATE (S)
PEEK
35
PISTON RING (S)
FILLED PTFE
VALVE SPRING (S)
A276.TYPE631
36
RIDER RING (S)
FILLED PTFE
CRANK SHAFT
AISI 4140
37
DIAPHRAGM
NONE
CROSS HEAD (S)
A216Gr.WCB
38
PISTON ROD (S)
AISI 4140 (ION NITRIDING)
CONNECTING ROD
A668Gr.D
39

COMP'R PACKING
NON-LUBRICATED                               LUBRICATED
40
SELF COOLED                                      WATER COOLED
41
FILLED PTFE / PEEK / BRONZE   BRONZE           CARBON          METALLIC        TBM
42
DISTANCE PIECE
STANDARD             EXTRA LONG SINGLE COMPARTMENT       TWO COMPARTMENT
43




LUBRICATION
SPLASH SYSTEM
44
PRESS. SYSTEM
OIL PUMP DRIVEN
45
COMP'R SHAFT FOR MAIN PUMP
46
ELECTRIC MOTOR FOR AUX. PUMP
47
MANUAL FOR START
48
CRANK CASE OIL CAPACIT              65             ()
LUBRICATOR,TANK CAPA.:2 / 18
49
ELECTRIC HEATER (W/THERMOSTART)                                       STEAM
50
REMARKS
51

52

53

54

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RECIROCATING COMPRESSOR DATA SHEET

DOC. NO.

VP-130314-01

REV.

0

PAGE NO.

4     OF     4
1
CUSTOMER
UZBEKISTAN
ITEM NO.
GEO-C4-420-2-1500-VSP-4900
2
PJT. NAME
Mobil Evacuation System
M/O NO.
-
3
SERVICE
Natural Gas Boosting Compressor
4
(ACCESSORIES)
5
■  SNUBBER & OIL SEPARATOR FILTER TYPE          VOLUME BOTTLES         
Q'TY:          SUCTION                          DISCHARGE
4x6SET      EACH STAGE SUCTION & DISCHARGE
■  INTER COOLER   (M / S)
TYPE :    FIN / TUBE                            Q'TY :        SET(S)
FIN DIA. :       37.1                               HEAD MAT'L  SA106Gr.B TUBE SIZE (OD x L x TH'K)  15.9  X  1650  X  2.77
TUBE MAT'L : A179                              TUBE Q'TY  126 PCS
6
7
8
9
INLET LINE FILTER
TYPE          DRY     OIL BATH      INDOOR        OUTDOOR
4" ANSI 600LB SO.RF Q'TY:      6 SET
10
■  AFTER COOLER  (M / S)
TYPE :    FIN / TUBE                            Q'TY :        SET(S)
FIN DIA. :       37.1                               HEAD MAT'L  SA106Gr.B TUBE SIZE (OD x L x TH'K) :15.9  X  1650  X  2.77
TUBE MAT'L : A179                              TUBE Q'TY  144 PCS
11
12
13
BLOW DOWN SYSTEM w/GAUGE BOARD
BALL VALVE                             FILTER & REGULATOR
ACTUATOR VALVE                  SOLENOID VALVE
14
15
OIL COOLER (M/S)
TYPE :    FIN / PLATE                          Q'TY :        SET(S) FIN DIA. :       -                                     HEAD MAT'L  C/STEEL TUBE SIZE (OD x L x TH'K) :570 x 559 x 2 EA
TUBE MAT'L : AL                                  TUBE Q'TY :      PCS
16
17
LUBRICATION
CYLINDER PART                      LUBRICATOR
CHECK VALVE
INTER PIPING
CRANK CASE PART                 LEVEL GAUGE
GEAR PUMP
OIL COOLER
OIL FILTER
OIL STRAINER
INTER PIPING
18
19
20
CHECK VALVE
TYPE      LIFT                                       Q'TY :        SET(S) SIZE           4" ANSI 600LB SO.RF
21
22
23
BED
FOR            COMMON BED             Q'TY :        SET(S)
MOTOR SLIDE BED     Q'TY :        SET(S)
24
25
26
GUARD
FOR            V-BELT                          Q'TY :             SET(S)
DIRECT COUPLING     Q'TY :        SET(S)
27
BLOWDOWN TANK
TYPE :                VERTICAL                 HORIZONTAL VOLUME :              1.5          m3
MAT'L :           -
SIZE (ID x L x TH'K) :    - Q'TY :             1 PCS
28
29
PROCESS & UTILITY PIPING
SUCTION                                          INTER STAGE
DISCHARGE
INSTRUMENT AIR                            OIL
30
31
32
33
THE OTHERS                   ANCHOR BOLT & NUT                     COUNTER FLANGES                       NAME PLATE
34
SAFETY VALVE (API RP520)
35
LOCATION
INTER COOLER
AFTER COOLER
BLOWDOWN TANK

36
SIZE
LATER
LATER
LATER

37
SET POINT    (kg/cm2.G)
70
70
70

38
Q'TY :
6 EA
6 EA
6 EA

39
(DATA OF AIR COOLER)
40
SERVICE
COMP'R
INTER COOLER
AFTER COOLER
OIL COOLER
OTHER
41
SURF.AREA  (m2)
AIR-COOLED
151.9
173.6
36.41

42
INLET TEMP. ()

131     131
169     98
68

43
OUTLET TEMP. ()

48
48
48

44
PRESSURE   (kg/cm2.G)

9         26
59       59
3~5

45
NUMBER OF PASS

6
6
-

46
(ELECTRIC SERVICE)
(ALARM & SHUT DOWN)
47

kw
volts
phase
Hz
poles
LUBE OIL PRESS. LOW              ALARM        SHUTDOWN
48
MOTOR DRIVER
350
-
-
-
1500rpm
LUBE OIL TEMP. HIGH                ALARM        SHUTDOWN
49
AUX. OIL PUMP
1.5
380
3
50
4
SUC. PRESS. LOW. HIGH           ALARM        SHUTDOWN
50
CONTROL
1.0
220
1
50
-
DIS. PRESS. HIGH. LOW            START & STOP
51
OIL HEATER
1.0
220
1
50
-
DISCHARGE TEMP. HIGH          ALARM        SHUTDOWN
52
FAN MOTOR
2.2x4
380
3
50
4
VIBRATION HIGH                        ALARM        SHUTDOWN
53







54

AB


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