Wednesday, 24 December 2014



RECIPROCATING COMPRESSOR DATA SHEET

DOC. NO.

VP-130314-01

REV.

0

PAGE NO.

1     OF     4
1
CUSTOMER
UZBEKISTAN
PREPARED BY : K.M.CHO
2
PJT. NAME
Mobil Evacuation System
PREPARED BY :
3
M/O NO.
-
ITEM NO.
GEO-C4-420-2-1500-VSP-4900
REVIEWED BY :
4
SERVICE
Natural Gas Boosting Compressor
REVIEWED BY :
5
NO. REQ'D
WORKING            6        STAND-BY        0        TOTAL        6
APPROVED BY :  W.H.KIM
6
(OPERATION CONDITIONS)
7
NO. OF STAGE(S)
TWO (2)
8
GAS HANDLED                   (Mol.%)
Natural Gas
9
BAROMETRIC PRESSURE (mmHg)
760
10
CAPACITY (DRY)               (kg/hr)
502
1330
2158
2821

11
(Sm3/hr)
634
1679
2725
3561

12
(Am3/hr)
226.8
226.8
226.8
226.8

13
(SUCTION CONDITIONS)
14
STAGE
(1ST)
(2ND)
15
PRESSURE                        (kg/cm2.G)
2.00
7.00
12.00
16.00
8.78
25.54
42.30
55.71
16
TEMPERATURE                 (℃)
30
30
30
30
48
48
48
48
17
RELATIVE HUMIDITY         (%)
DRY
DRY
18
MOLECULAR WEIGHT       (kg/mol)
18.754
18.754
19
Cp/Cv                                  (K1)
1.272
1.272
20
COMPRESSIBILITY            (Zs)
0.985
0.975
21
(DISCHARGE CONDITIONS)
22
PRESSURE                        (kg/cm2.G)
9.13
25.89
42.65
56.06
59.00
59.00
59.00
59.00
23
TEMPERATURE                 (℃)
131
131
131
131
169
98
71
53.55
24
Cp/Cv                                  (K2)
1.272
1.272
25
COMPRESSIBILITY            (Zd)
0.975
0.960
26
INTER STAGE PRESS. DROP (kg/cm2.G)
0.35
0.35
27
COMPRESSION RATIO      (Rc)
3.352
3.352
3.352
3.352
6.116
2.259
1.385
1.058
28
BHP OF EACH STAGE       (kw)
38.96
98.16
145.3
172.3
64.02
70.71
50.76
29.86
29
TOTAL BHP                        (kw)
103.0
168.9
196.0
202.2

30
ROTATIONAL SPEED OF COMP'R (rpm)
1500
31
(OTHER CONDITIONS)
32

COMP'R TYPE
□ "D" TYPE         □ "Y" TYPE         □ "L" TYPE          □ "C" TYPE         ■ BALANCE-OPPOSED (4-THROW)
33
□ NON-LUBRICATED        ■ LUBRICATED
34
□ WATER COOLED           ■ AIR COOLED (Inter Cooler,After Cooler,Oil Cooler)
35

DRIVER
□ V-BELT
TYPE :                  PCS :                    LENGTHS :    C =               mm),                     inch.
36
COMP' PULLEY DIA. :                       mm        MOTOR PULLEY DIA.                       mm.
37
■ DIRECT BY COUPLING (DIA : 346mm)           FLY-WHEEL DIA.                               500 mm
38
COMP'R ROTATION (view comp'r coupling side)
■ CW                                         □ CCW
39

ENGINE SPEC.
TYPE
NATURAL GAS ENGINE (GV222TI)
MANUFACTURER
DOOSAN INFRACORE
40
SPEC.
350      kw           -              volts          -         phase         -        Hz        -          poles      1500         rpm
41
STARTING METHOD
□ STAR-DELTA (Y-Δ)        □ REACTOR       □ SOFT START          ■ AIR START
42
INSULATION CLASS
■ B(temp.)   ■ F
LOCATION
■ INDOOR          □ OUTDOOR
43

CAPACITY CONTROL
□ SUCTION VALVE UNLOADER : FINGER           □ ON AIR/POWER FAILURE : UNLOADER
44
■ START-STOP                 □ 2-STEP            □ 3-STEP            □ 5-STEP            □ BY-PASS (MANUAL)
45
■ BY RECEIVER PRESSURE     □ BY PURCHASER'S INSTRUMENT     □ PLC CONTROL
46
COMP'R LOCATION
□ INDOOR                  ■ OUTDOOR      ■ ENCLOSURE  ■ AMBIENT TEMP. : -30~45 ℃ (DESIGN 35 ℃)
47
ELECTRIC AREA
□ NON-HAZARDOUS               ■ HAZARDOUS                 □
48
CONTROL POWER
■ DC         220            volts                 3                phase           50         Hz
49
PAINTING COLOR (Munsell No.)
■ MANUFACTURER'S STANDARD (RAL 5007)           □ N-6 (LIGHT GRAY)
50
APPLICABLE CODE
■ MANUFACTURER'S STANDARD                ■ KS,JIS              ■ ANSI,ASME
51
REMARKS
52

53

54

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RECIPROCATING COMPRESSOR DATA SHEET

DOC. NO.

VP-130314-01

REV.

0

PAGE NO.

2     OF     4
1
CUSTOMER
UZBEKISTAN
2
PJT. NAME
Mobil Evacuation System
3
M/O NO.
-
ITEM NO.
GEO-C4-420-2-1500-VSP-4900
4
SERVICE
Natural Gas Boosting Compressor
5
NO. REQ'D
WORKING            6        STAND-BY        0        TOTAL        6
6
(OPERATION CONDITIONS)
7
NO. OF STAGE(S)
One (1)
8
GAS HANDLED                   (Mol.%)
Natural Gas
9
BAROMETRIC PRESSURE (mmHg)
760
10
CAPACITY (DRY)               (kg/hr)
3686
7967
11999
16413

11
(Nm3/hr)
4654
10058
15149
20721

12
(Am3/hr)
280.0
351.6
381.92
401.20

13
(SUCTION CONDITIONS)
14
STAGE
(1ST)
(2ND)
15
PRESSURE                        (kg/cm2.G)
17.00
30.00
42.00
55.00
58.65
58.65
58.65
58.65
16
TEMPERATURE                 (℃)
30
30
30
30
48
48
48
48
17
RELATIVE HUMIDITY         (%)
DRY
DRY
18
MOLECULAR WEIGHT       (kg/mol)
18.754
18.754
19
Cp/Cv                                  (K1)
1.272
1.272
20
COMPRESSIBILITY            (Zs)
0.985
0.975
21
(DISCHARGE CONDITIONS)
22
PRESSURE                        (kg/cm2.G)
59.00
59.00
59.00
59.00
59.00
59.00
59.00
59.00
23
TEMPERATURE                 (℃)
130
83
57
37
50
50
50
50
24
Cp/Cv                                  (K2)
1.272
1.272
25
COMPRESSIBILITY            (Zd)
0.975
0.960
26
INTER STAGE PRESS. DROP (kg/cm2.G)
0.35
0.35
27
COMPRESSION RATIO      (Rc)
3.329
1.934
1.395
1.071
1.006
1.006
1.006
1.006
28
BHP OF EACH STAGE       (kw)
261.6
279.5
198.01
53.0
39.24
47.52
37.62
11.13
29
TOTAL BHP                        (kw)
300.8
327.0
235.6
64.1

30
ROTATIONAL SPEED OF COMP'R (rpm)
1500
31
REMARKS
32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

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RECIPROCATING COMPRESSOR DATA SHEET

DOC. NO.

VP-130314-01

REV.

0

PAGE NO.

3     OF     4
1
CUSTOMER
UZBEKISTAN
ITEM NO
GEO-C4-420-2-1500-VSP-4900
2
PJT. NAME
Mobil Evacuation System
M/O NO.
-
3
SERVICE
Natural Gas Boosting Compressor
4
(CYLINDER DATA)
5
STAGE
1ST
2ND
6
NO. OF CYLINDER PER STAGE
2
2
7
SINGLE / DOUBLE ACTING
DOUBLE
DOUBLE
8
CYLINDER LINER YES / NO
NO
NO
9
CYLINDER LINER WET / DRY
-
-
10
OUTSIDE DIA. LINER      (mm)
-
-
11
BORE                               (mm)
130
78
12
STROKE                          (mm)
90
90
13
PISTON DISPLACEMENT(m3/hr)
409.70
134.46
14
VOLUMETRIC EFFICIENCY (%)
55.4
55.4
55.4
55.4

15
NO. OF PISTON RING PER STAGE
6x2 PCS
6x2 PCS
16
NO. OF RIDER RING PER STAGE
1x2 PCS
1x2 PCS
17
NO. OF SUC. / DIS. VALVE PER STAGE
1/1x2 PCS
1x2 PCS
18
TYPE OF VALVES
PLATE
CONCENTRIC
19
PISTON SPEED              (m/s)
4.500
4.500
20
ROD DIAMETER             (mm)
40
40
21
ROD LOAD-C                  (ton)
1.0
2.6
4.2
5.5
5.8
4.2
2.8
1.2
2.5
1.9
1.3
0.9
0.8
0.8
0.8
0.8

22
ROD LOAD-T                   (ton)
0.8
2.2
3.5
4.6
4.8
3.1
1.5
-0.2
1.7
0.9
0.1
-0.6
-0.7
-0.7
-0.7
-0.7

23
DESIGN PRESS.             (kg/cm2.G)
70
70
24
DESIGN TEMP.               (℃)
200
200
25
HYDRO. TEST PRESS.   (kg/cm2.G)
91
91
26
SUCTION FLANGE SIZE
3"x2
2"x2
27
RATING / FACING
M/STANDARD
M/STANDARD
28
DISCHARGE FLANGE SIZE
3"x2
2"x2
29
RATING / FACING
M/STANDARD
M/STANDARD
30
TYPE OF MAIN BEARING
□ SPHERICAL ROLLER B/R                                          ■ SLEEVE B/R
31
(COMPRESSOR MATERIALS)
32
CYLINDER (S)
A536Gr.80-55-06
VALVE SEAT (S)
AISI 410
33
CYLINDER LINER (S)
NO
VALVE GUARD (S)
AISI 410
34
PISTON (S)
AISI 4140 ("ND")
VALVE PLATE (S)
PEEK
35
PISTON RING (S)
FILLED PTFE
VALVE SPRING (S)
A276.TYPE631
36
RIDER RING (S)
FILLED PTFE
CRANK SHAFT
AISI 4140
37
DIAPHRAGM
NONE
CROSS HEAD (S)
A216Gr.WCB
38
PISTON ROD (S)
AISI 4140 (ION NITRIDING)
CONNECTING ROD
A668Gr.D
39

COMP'R PACKING
□ NON-LUBRICATED                              ■ LUBRICATED
40
■ SELF COOLED                                     □ WATER COOLED
41
■ FILLED PTFE / PEEK / BRONZE  □ BRONZE          □ CARBON         □ METALLIC       □ TBM
42
DISTANCE PIECE
■ STANDARD            □ EXTRA LONG SINGLE COMPARTMENT      □ TWO COMPARTMENT
43




LUBRICATION
□ SPLASH SYSTEM
44
■ PRESS. SYSTEM
OIL PUMP DRIVEN
45
■ COMP'R SHAFT FOR MAIN PUMP
46
■ ELECTRIC MOTOR FOR AUX. PUMP
47
□ MANUAL FOR START
48
CRANK CASE OIL CAPACIT              65             (ℓ)
■ LUBRICATOR,TANK CAPA.:2 / 18ℓ
49
■ ELECTRIC HEATER (W/THERMOSTART)                                      □ STEAM
50
REMARKS
51

52

53

54

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RECIROCATING COMPRESSOR DATA SHEET

DOC. NO.

VP-130314-01

REV.

0

PAGE NO.

4     OF     4
1
CUSTOMER
UZBEKISTAN
ITEM NO.
GEO-C4-420-2-1500-VSP-4900
2
PJT. NAME
Mobil Evacuation System
M/O NO.
-
3
SERVICE
Natural Gas Boosting Compressor
4
(ACCESSORIES)
5
■  SNUBBER & OIL SEPARATOR FILTER TYPE         ■ VOLUME BOTTLES         □
Q'TY:         ■ SUCTION                         ■ DISCHARGE
4x6SET     ■ EACH STAGE SUCTION & DISCHARGE
■  INTER COOLER   (M / S)
TYPE :    FIN / TUBE                            Q'TY :       6   SET(S)
FIN DIA. :       37.1                               HEAD MAT'L :   SA106Gr.B TUBE SIZE (OD x L x TH'K)  15.9  X  1650  X  2.77
TUBE MAT'L : A179                              TUBE Q'TY :   126 PCS
6
7
8
9
■ INLET LINE FILTER
TYPE         ■ DRY    □ OIL BATH     ■ INDOOR       □ OUTDOOR
■ 4" ANSI 600LB SO.RF Q'TY:      6 SET
10
■  AFTER COOLER  (M / S)
TYPE :    FIN / TUBE                            Q'TY :       6   SET(S)
FIN DIA. :       37.1                               HEAD MAT'L :   SA106Gr.B TUBE SIZE (OD x L x TH'K) :15.9  X  1650  X  2.77
TUBE MAT'L : A179                              TUBE Q'TY :   144 PCS
11
12
13
■ BLOW DOWN SYSTEM w/GAUGE BOARD
■ BALL VALVE                            ■ FILTER & REGULATOR
■ ACTUATOR VALVE                 ■ SOLENOID VALVE
14
15
■ OIL COOLER (M/S)
TYPE :    FIN / PLATE                          Q'TY :       6   SET(S) FIN DIA. :       -                                     HEAD MAT'L :   C/STEEL TUBE SIZE (OD x L x TH'K) :570 x 559 x 2 EA
TUBE MAT'L : AL                                  TUBE Q'TY :      PCS
16
17
■ LUBRICATION
■ CYLINDER PART                     ■ LUBRICATOR
■ CHECK VALVE
■ INTER PIPING
■ CRANK CASE PART                ■ LEVEL GAUGE
■ GEAR PUMP
■ OIL COOLER
■ OIL FILTER
■ OIL STRAINER
■ INTER PIPING
18
19
20
■ CHECK VALVE
TYPE      LIFT                                       Q'TY :       6   SET(S) SIZE          ■ 4" ANSI 600LB SO.RF
21
22
23
■ BED
FOR           ■ COMMON BED             Q'TY :       6   SET(S)
■ MOTOR SLIDE BED     Q'TY :       6   SET(S)
24
25
26
■ GUARD
FOR           □ V-BELT                          Q'TY :             SET(S)
■ DIRECT COUPLING     Q'TY :       6   SET(S)
27
■ BLOWDOWN TANK
TYPE :               □ VERTICAL                ■ HORIZONTAL VOLUME :              1.5          m3
MAT'L :           -
SIZE (ID x L x TH'K) :    - Q'TY :             1 PCS
28
29
■ PROCESS & UTILITY PIPING
■ SUCTION                                         ■ INTER STAGE
■ DISCHARGE
■ INSTRUMENT AIR                           ■ OIL
30
31
32
33
■ THE OTHERS                  ■ ANCHOR BOLT & NUT                    ■ COUNTER FLANGES                      ■ NAME PLATE
34
SAFETY VALVE (API RP520)
35
LOCATION
■ INTER COOLER
■ AFTER COOLER
■ BLOWDOWN TANK

36
SIZE
LATER
LATER
LATER

37
SET POINT    (kg/cm2.G)
70
70
70

38
Q'TY :
6 EA
6 EA
6 EA

39
(DATA OF AIR COOLER)
40
SERVICE
COMP'R
INTER COOLER
AFTER COOLER
OIL COOLER
OTHER
41
SURF.AREA  (m2)
AIR-COOLED
151.9
173.6
36.41

42
INLET TEMP. (℃)

131    ~   131
169    ~   98
68

43
OUTLET TEMP. (℃)

48
48
48

44
PRESSURE   (kg/cm2.G)

9        ~   26
59      ~   59
3~5

45
NUMBER OF PASS

6
6
-

46
(ELECTRIC SERVICE)
(ALARM & SHUT DOWN)
47

kw
volts
phase
Hz
poles
■ LUBE OIL PRESS. LOW             ■ ALARM       ■ SHUTDOWN
48
MOTOR DRIVER
350
-
-
-
1500rpm
■ LUBE OIL TEMP. HIGH               ■ ALARM       ■ SHUTDOWN
49
AUX. OIL PUMP
1.5
380
3
50
4
■ SUC. PRESS. LOW. HIGH          ■ ALARM       ■ SHUTDOWN
50
CONTROL
1.0
220
1
50
-
■ DIS. PRESS. HIGH. LOW           ■ START & STOP
51
OIL HEATER
1.0
220
1
50
-
■ DISCHARGE TEMP. HIGH         ■ ALARM       ■ SHUTDOWN
52
FAN MOTOR
2.2x4
380
3
50
4
■ VIBRATION HIGH                       □ ALARM       ■ SHUTDOWN
53







54

AB


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